Sew Your Own Surf Style: Men's Board Shorts Pattern Guide

Oct 29, 2025 by SLV Team 58 views

Hey guys! Ready to dive into the awesome world of crafting your own board shorts? Forget those generic, off-the-rack options. Sewing your own allows you to rock custom-fit, unique-style board shorts that scream you. This guide is your ultimate companion, covering everything from finding the perfect men's board shorts sewing pattern to the final stitch. Let's get started, shall we?

Finding the Right Men's Board Shorts Sewing Pattern

First things first: the pattern! This is the blueprint for your board shorts, so choosing the right one is crucial. Don't worry, it's not as daunting as it sounds. Here's what to consider when searching for a men's board shorts sewing pattern:

Skill Level: Are you a sewing newbie, intermediate stitcher, or a seasoned pro? Patterns come with skill level ratings, so choose one that matches your experience. Starting with a beginner-friendly pattern is always a good idea. Trust me, it's way more fun to succeed than to struggle and get frustrated! Look for patterns that clearly outline each step with illustrations or detailed instructions.
Fit: Think about how you want your board shorts to fit. Do you prefer a classic, relaxed fit, or something more modern and streamlined? Pattern descriptions often indicate the intended fit. Consider your own body shape too. If you're unsure, check out reviews from other sewists to see how the pattern fits them.
Features: What features are important to you? Do you need pockets, a back pocket with a flap, an elastic or drawstring waistband, or maybe even a built-in mesh brief? Some patterns offer a wide variety of features, while others are more basic. Consider the activities you'll be doing in your board shorts. A reinforced pocket might be essential if you plan to keep your keys or phone with you while you're in the water.
Fabric Recommendations: The pattern will suggest suitable fabrics. Board shorts are typically made from quick-drying, water-repellent materials like nylon, polyester, or blends. Pay attention to this, as the fabric significantly impacts the shorts' performance and how they feel. We'll delve deeper into fabrics later on.
Pattern Source: Where to find your pattern? Online marketplaces like Etsy and LoveCrafts are treasure troves for indie sewing patterns. Major pattern companies like Simplicity, McCall's, and Butterick also offer board shorts patterns. Consider digital patterns (downloadable and printable at home) or paper patterns (shipped to your door).

Pro Tip: Read the pattern reviews before purchasing! This can give you valuable insights into the pattern's accuracy, fit, and ease of use. You can often find helpful tips and tricks from other sewists.

Digital vs. Paper Patterns

Digital patterns are usually more affordable and convenient. You get instant access and can print the pattern pieces at home on your printer. The downside? You'll need to tape the pages together.

Paper patterns are ready to go, and you don't need to do any assembly. However, they're typically more expensive and involve shipping time. The choice is yours, but digital patterns are fantastic for beginners because they often include video tutorials or more detailed instructions.

Essential Materials for Your Board Shorts

Now that you've got your pattern, let's gather your supplies! Having the right materials will make the sewing process smoother and your board shorts look professional. Here's a checklist:

Fabric: As mentioned before, choose a quick-drying, water-repellent fabric. Nylon and polyester are your best bets. Consider a fabric with a UPF (Ultraviolet Protection Factor) rating for added sun protection. The pattern will tell you how much fabric you need, usually based on your size.
Lining (Optional): Many board shorts include a mesh brief lining for comfort and support. If your pattern calls for it, select a breathable mesh fabric.
Thread: Use a strong, polyester thread that matches your fabric color. Consider a UV-resistant thread if you're concerned about sun exposure.
Elastic or Drawstring: Some patterns use elastic for the waistband, while others use a drawstring. Choose the appropriate type based on your pattern and preference. If using elastic, measure your waist and deduct a few inches for a snug fit. For a drawstring, select a durable cord (nylon or braided cotton) and cord ends.
Zipper (Optional): Some board shorts have a zipper fly. If your pattern requires it, select a corrosion-resistant zipper (plastic is a good choice).
Sewing Machine Needles: Use a universal needle for woven fabrics. A size 80/12 or 90/14 should work well. Consider a microtex needle for cleaner seams.
Notions: This includes all the little extras! You'll need pins, a measuring tape, scissors or a rotary cutter, a seam ripper (for fixing mistakes – we all make them!), a fabric marker or chalk, and an iron.
Optional Extras: Eyelets (for drawstring), velcro (for pockets), buttons, and other embellishments can add personality to your board shorts.

Choosing the Right Fabric

Fabric choice is crucial for board shorts! You want something that will dry quickly, resist water, and withstand wear and tear. Here are some popular options:

Nylon: Durable, quick-drying, and often has a slight stretch. Great for active wear.
Polyester: Similar to nylon but can be slightly more resistant to chlorine and sunlight. Look for performance polyester for extra features like moisture-wicking.
Polyester/Spandex Blend: Offers more stretch for added comfort and flexibility. Perfect for surfing or other water sports.
Considerations: Fabric weight matters. Board shorts fabric is generally lightweight to medium-weight. Choose a fabric that's tightly woven to prevent water from seeping through. Consider the fabric's drape; you want something that will move well with your body.

Step-by-Step Guide to Sewing Your Board Shorts

Okay, time to get those sewing machines humming! While the exact steps will vary depending on your chosen pattern, here's a general overview of the process:

1. Preparing the Pattern

Print and Assemble (if using a digital pattern): Carefully print and assemble your pattern pieces, following the instructions. Ensure the test square is the correct size.
Cut out the Pattern Pieces: Lay out your pattern pieces on the fabric, following the grainline directions. Use pins or pattern weights to secure the pattern. Cut out the fabric pieces accurately, paying close attention to notches and markings.

2. Sewing the Shorts

Construct the Front and Back Panels: This usually involves sewing the front and back panels together at the inseam and outseam.
Sew the Pockets: If your pattern includes pockets, sew them onto the front or back panels. Reinforce the pocket openings for durability.
Attach the Zipper Fly (If applicable): Follow the pattern instructions for attaching the zipper fly. This can be a tricky step, so take your time and read the directions carefully.
Construct the Waistband: Attach the waistband to the shorts. This may involve sewing elastic into the waistband casing or attaching a drawstring channel.
Hem the Shorts: Fold and sew the hem of the shorts for a clean finish. Double-fold hems are popular for durability.

3. Finishing Touches

Add Eyelets (for drawstring): If your pattern uses a drawstring, install eyelets in the waistband.
Insert the Drawstring: Thread the drawstring through the waistband channel.
Topstitch: Topstitching can add a professional look and reinforce seams.
Final Inspection: Give your board shorts a final inspection, checking for any loose threads or imperfections. Trim any threads and press the shorts with an iron.

Important Tips for Success:

Follow the pattern instructions carefully: Read each step thoroughly before you start sewing.
Use the right tools and materials: Having the correct needle, thread, and fabric will make a huge difference.
Take your time and be patient: Sewing can be therapeutic, but it also requires precision. Don't rush!
Press seams as you go: Pressing your seams opens them up and gives a professional look.
Don't be afraid to make mistakes: We all make them. A seam ripper is your best friend.
Try on the shorts as you go: This allows you to adjust the fit.

Customization and Design Ideas

One of the best parts about sewing your own board shorts is the opportunity to get creative! Here are some ideas to make your shorts truly unique:

Fabric Combinations: Use different fabrics for the front, back, pockets, or waistband. Consider contrasting colors or patterns.
Color Blocking: Create a modern look with bold color-blocked panels.
Embroidery or Applique: Add embroidery or applique designs to the pockets or legs.
Piping: Use piping to highlight seams and add a touch of sophistication.
Pocket Details: Experiment with different pocket styles, such as cargo pockets or zippered pockets.
Waistband Options: Explore different waistband styles, such as a contoured waistband or a wide, elasticated waistband.
Embellishments: Add buttons, patches, or other embellishments to personalize your board shorts.

Pro Tip: Before cutting into your precious fabric, make a muslin (a test garment) from inexpensive fabric to check the fit and make any necessary adjustments. This can save you a lot of heartache in the long run.

Troubleshooting Common Sewing Issues

Even experienced sewers run into problems! Here are some common issues and how to fix them:

Uneven Seams: Ensure your fabric layers are aligned properly before sewing. Use pins to secure the fabric or a walking foot for difficult fabrics.
Skipped Stitches: This can be caused by the wrong needle type or thread tension. Check your needle, rethread your machine, and adjust the tension.
Fabric Puckering: Use a lower thread tension, and adjust the stitch length. Consider using a walking foot.
Zipper Problems: Make sure the zipper is properly aligned before sewing. Use a zipper foot for easier installation.
Fit Issues: If the shorts don't fit, don't panic! Adjust the pattern before you cut out the fabric, or make alterations to the finished garment. Learning to adjust a pattern to your body is a valuable skill.

Maintaining Your Handmade Board Shorts

Congratulations, you've sewn your own board shorts! Here's how to keep them looking their best:

Washing: Follow the fabric care instructions. Generally, board shorts should be washed in cold water with a mild detergent. Avoid bleach.
Drying: Air dry your board shorts whenever possible. Avoid high heat, as this can damage the fabric.
Storage: Store your board shorts in a dry place. Avoid direct sunlight, which can fade the fabric.
Repairs: If a seam comes undone or a pocket rips, don't hesitate to make repairs. This extends the life of your board shorts.

Conclusion: Embrace the Surf Life with Custom-Made Board Shorts

There you have it! Creating your own men's board shorts is a rewarding project that allows you to express your personal style and enjoy high-quality swimwear. From selecting the perfect men's board shorts sewing pattern to the final stitch, this guide provides the knowledge and inspiration you need. So, grab your fabric, fire up your sewing machine, and get ready to hit the waves in style! Happy sewing, guys!

I hope this comprehensive guide inspires you to create your own awesome board shorts. Remember, the journey is just as important as the destination. Have fun, experiment with different designs, and enjoy the satisfaction of wearing something you made yourself. Now go out there and conquer the surf!