DIY PJ Shorts: Sewing Pattern & Guide

Oct 29, 2025 by SLV Team 38 views

Hey everyone! Are you ready to dive into a fun and comfy sewing project? Today, we're going to create the perfect PJ shorts using a simple sewing pattern. Get ready to stitch your way to the coziest sleepwear you'll ever own! This guide will walk you through everything, from choosing the right fabric to the final stitches. So grab your sewing machine, your favorite fabric, and let's get started. Whether you're a seasoned sewist or a complete beginner, this project is designed to be easy and enjoyable.

Choosing the Right Fabric for Your PJ Shorts

First things first, let's talk about fabric! The fabric you choose is super important because it directly impacts the comfort and feel of your PJ shorts. You want something soft, breathable, and ideally, something that drapes nicely. Here are a few recommendations, each with its own pros and cons:

Cotton: This is a classic choice for a reason! Cotton is soft, breathable, and easy to care for. It's a great option for beginners because it's generally easy to work with. Think of fabrics like cotton voile, cotton poplin, or even a soft flannel for colder nights. Plus, cotton comes in a huge variety of prints and colors, so you can really personalize your shorts.
Flannel: If you're aiming for warmth, flannel is your go-to. It's super cozy and perfect for those chilly evenings. Just be aware that flannel can sometimes shrink a bit when washed, so pre-washing your fabric is a good idea. Also, depending on the flannel quality, it can fray more easily than other fabrics.
Linen: For a more luxurious feel, consider linen. It's incredibly breathable and gets softer with each wash. Linen has a beautiful drape, making your PJ shorts look effortlessly chic. However, it can wrinkle easily, so keep that in mind if you're not a fan of the rumpled look. Pre-washing is also essential here, as linen tends to shrink.
Rayon/Viscose: These fabrics are known for their beautiful drape and silky feel. They're incredibly comfortable against the skin and are great for warmer weather. However, they can be a bit more slippery to work with, so they might be better suited for those with a little more sewing experience. Also, they can sometimes be a bit more prone to wrinkling.
Silk: Oh, silk! If you're feeling fancy, silk is the ultimate in luxury. It's incredibly soft, lightweight, and drapes beautifully. However, silk can be expensive and requires more careful handling. It's also not as easy to care for as some other fabrics. Not the best for beginners, but definitely a treat if you're up for the challenge!

When choosing your fabric, consider the climate you live in and the time of year you'll be wearing your PJ shorts. Also, think about your personal preferences – do you like a more structured fabric or something that flows? And don't forget to pre-wash your fabric! This will prevent any shrinkage after you've sewn your shorts. Trust me, it's a game-changer!

Gathering Your Supplies: What You'll Need

Now that you've got your fabric sorted, let's gather all the other goodies you'll need. Don't worry, the supply list is pretty straightforward. You probably have a lot of this stuff already! Here's what you'll need:

Fabric: Of course! The amount will depend on the size of your shorts and the width of your fabric. Generally, you'll need about 1-2 yards, but it's always better to have a little extra than to run short. Check your sewing pattern for the exact yardage requirements.
Sewing pattern: You can either buy a pre-made pattern or draft your own. We'll talk about how to choose or create a pattern in the next section. Make sure the pattern includes instructions and all the necessary pattern pieces.
Scissors or rotary cutter and cutting mat: Sharp scissors or a rotary cutter will make cutting your fabric a breeze. A rotary cutter is especially helpful if you're working with a slippery fabric.
Measuring tape: Essential for taking accurate measurements and ensuring a good fit.
Pins or sewing clips: These will hold your fabric pieces together while you sew. Pins are great, but sewing clips can be a good alternative, especially for thicker fabrics.
Thread: Choose a thread that matches your fabric color. All-purpose thread is usually a good bet.
Sewing machine: You'll need a sewing machine to stitch everything together. Make sure your machine is in good working order and that you have a needle appropriate for your fabric.
Iron and ironing board: Ironing is your friend! It's super important for pressing seams and creating a professional finish.
Elastic: You'll need elastic for the waistband. The width of the elastic will depend on your preference and the pattern instructions. Measure your waist and subtract a few inches to account for the overlap when sewing the elastic together. Also, consider the stretch recovery of the elastic. You don't want it to stretch out too much over time.
Elastic threader or safety pin: To help you thread the elastic through the waistband casing.
Optional: serger: A serger (also known as an overlocker) can give your seams a professional finish and prevent fraying. However, it's not essential for this project.
Optional: decorative trim: If you want to add a little flair to your shorts, consider adding some lace, ribbon, or other decorative trim. Get creative and have fun!

Selecting or Creating Your Sewing Pattern

Alright, let's talk about the heart of the project: the sewing pattern! You have a couple of options here: buying a pre-made pattern or drafting your own. Both have their pros and cons. Let's break it down:

Buying a pre-made pattern: This is the easiest and most straightforward option, especially if you're a beginner. There are tons of PJ shorts patterns available online and in fabric stores. Look for patterns that are labeled as beginner-friendly and include clear instructions. Make sure the pattern comes in your size or offers a size range that includes your measurements. Also, read reviews to see what other sewists have to say about the pattern's fit and instructions.
Drafting your own pattern: If you're feeling adventurous and want a custom fit, you can draft your own pattern. This involves taking your measurements and creating a pattern based on those measurements. There are plenty of tutorials online that can guide you through the process. However, it requires a bit more time, precision, and understanding of patternmaking. This option is great if you have specific fit requirements or want to create a unique design. Before starting, watch tutorials and plan ahead.

No matter which route you choose, here are some things to look for in a good PJ shorts pattern:

Clear instructions: The pattern should come with easy-to-understand instructions, including diagrams or illustrations. Look for patterns that use clear language and avoid technical jargon.
Accurate sizing: Check the pattern's size chart and compare it to your measurements. It's always a good idea to make a muslin (a test version of the garment) to check the fit before cutting into your final fabric.
Ease of construction: Look for patterns that have minimal pattern pieces and straightforward construction techniques. This will make the project easier and faster to complete.
Review the Instructions: Some pattern instructions are more detailed than others. You might find some with illustrations, some with detailed step-by-step descriptions, or some with a combination of both. Pick a pattern that aligns with your preferred learning style. You might also want to search for tutorials for your particular pattern on platforms like YouTube for a visual understanding of the construction process.

Once you have your pattern, make sure to read through the instructions carefully before you start cutting. This will give you a good overview of the sewing process and help you avoid any surprises.

Cutting and Preparing Your Fabric

Okay, time to get to the good stuff! Once you have your fabric, pattern, and supplies, it's time to start cutting and preparing your fabric. Follow these steps for a smooth process:

Pre-wash your fabric: As mentioned earlier, pre-washing is crucial to prevent shrinkage. Wash and dry your fabric according to the care instructions for the fabric type. This will also remove any sizing or finishes that might be on the fabric.
Iron your fabric: Ironing your fabric before cutting will ensure that it's smooth and wrinkle-free. This will make it easier to cut accurately and prevent any distortions in your finished PJ shorts.
Lay out your pattern pieces: Lay your fabric flat on a large, clean surface. Position the pattern pieces on the fabric, following the grainline arrows on the pattern. The grainline is super important because it determines the direction of the fabric's threads and affects the drape and fit of your shorts.
Pin or clip the pattern pieces: Use pins or sewing clips to secure the pattern pieces to the fabric. Make sure the pins are placed within the seam allowance so that they don't interfere with your cutting.
Cut out the pattern pieces: Using sharp scissors or a rotary cutter, carefully cut around the pattern pieces, following the cutting lines. Be precise and try to cut smoothly to avoid any jagged edges. If your fabric is directional (meaning the design has a specific direction), make sure to position the pattern pieces so that the design is going in the direction you want it.
Transfer any markings: Some patterns have markings that need to be transferred to the fabric, such as notches (small triangles that help you align pattern pieces) and darts. Use tailor's chalk, a fabric marker, or pins to mark these points on your fabric. Transfer the markings carefully, because they'll guide you when sewing.
Remove the pattern pieces: Once you've cut and marked everything, carefully remove the pattern pieces from the fabric.
Stay organized: Keep track of the different pattern pieces. Label them with tape or by placing the pattern piece on top of the fabric cutout. Consider the order in which you’ll be sewing the pieces. Grouping similar pieces together can also make the process less confusing.

By following these steps, you'll have all your fabric pieces perfectly cut and ready to be sewn! Remember to take your time and be precise. Accuracy at this stage will make the sewing process much smoother.

Sewing Your PJ Shorts: Step-by-Step Guide

Alright, now for the fun part: sewing! Here's a step-by-step guide to sewing your PJ shorts:

Sew the front and back pieces: With right sides together (the pretty sides of the fabric facing each other), sew the front and back pieces of each leg together along the curved inseam. Use a straight stitch and a seam allowance specified in your pattern. Backstitch at the beginning and end of each seam to secure it. Press the seams open.
Sew the leg seams: With right sides together, sew the leg seams of the shorts. Match up the raw edges and sew from the bottom of one leg opening, around the crotch, and down the other leg opening. Backstitch at the beginning and end of each seam. Press the seams open.
Finish the seams: To prevent fraying, finish the raw edges of the seams. You can use a serger, a zigzag stitch on your sewing machine, or a bias tape finish. If you're using a serger, trim the seam allowance close to the serger stitches. If you're using a zigzag stitch, sew along the raw edges. Press the finished seams. This step will make your shorts last longer and look more professional.
Create the waistband casing: Fold the top edge of the shorts down to create a casing for the elastic. The width of the casing should be slightly wider than your elastic. Press the fold in place. Sew the casing in place, leaving a small opening to insert the elastic. Ensure the folded edge is even and that your stitches are straight.
Insert the elastic: Using a safety pin or elastic threader, thread the elastic through the waistband casing. Make sure the elastic doesn't get twisted. Overlap the ends of the elastic and sew them together securely. Then, close the opening in the casing by sewing it shut. Make sure to double check the elastic is not twisted before sewing the opening. This step ensures a comfortable and secure fit.
Hem the leg openings: Fold up the raw edge of each leg opening and press in place. You can do a single or a double fold, depending on your preference and the pattern instructions. Sew the hem in place using a straight stitch. Make sure your stitches are even and neat. Check your hem's length and width, and make adjustments as necessary.
Press the finished shorts: Give your finished PJ shorts a final press to remove any wrinkles and give them a polished look. This step really makes a difference and gives your shorts a professional finish.

Adding Finishing Touches and Customizations

Congratulations! You've sewn your very own PJ shorts. But the fun doesn't have to stop there! Here are some ideas for adding finishing touches and customizing your shorts:

Add pockets: Pockets are incredibly practical and add a touch of style. You can add patch pockets (sewn onto the outside of the shorts) or in-seam pockets (hidden within the side seams). Look for pocket patterns online or draft your own. Consider the size and placement of the pockets. Pockets are a great way to personalize your shorts.
Add a drawstring: Instead of elastic, you can use a drawstring waistband for a different look and fit. Create a casing for the drawstring and insert the cord. This option provides a more adjustable fit. Ensure that the drawstring cord is the appropriate length. Secure the drawstring at each end.
Embellishments: Get creative with embellishments! Add lace trim to the hem, sew on some decorative buttons, or embroider a cute design. Consider adding appliques. Embroidery can give a personalized touch. Select embellishments that complement your fabric and overall style.
Contrast stitching: Use a contrasting thread color for your seams for a pop of color and visual interest. This technique can highlight the construction of your shorts. Experiment with different colors.
Adjust the length: Shorten or lengthen the shorts to your desired length. Check the original pattern instructions and adjust accordingly. Experiment with different lengths, like above the knee or a longer bermuda style, to find what you like. Consider how the new length will change the overall look and feel of the shorts.
Try different fabrics: Experiment with various fabrics to create different looks. Try a luxurious silk or a cozy flannel. The fabric choice can completely change the look and feel of your shorts.

Troubleshooting Common Problems

Sewing, like any skill, comes with its challenges. Here are some common problems you might encounter while sewing your PJ shorts, and how to fix them:

Seams are uneven: If your seams are uneven, it could be due to a few reasons. Make sure you're using a consistent seam allowance. If your fabric is shifting while you sew, use more pins or try using sewing clips. If the feed dogs on your sewing machine aren't pulling the fabric evenly, adjust the pressure or consider using a walking foot. Taking your time is key, and double-checking your work can make a big difference.
Elastic is twisted: This can be frustrating! When inserting the elastic, be careful not to twist it. If it does get twisted, carefully pull it back out and start again. Use a safety pin or elastic threader, and take your time. Ensure the casing is wide enough for the elastic. Make sure the elastic isn't catching as you feed it through.
Fabric is bunching: If your fabric is bunching, it could be because your tension is too tight or your needle is too small for the fabric. Adjust your tension and try a different needle size. Make sure your fabric is feeding evenly. Practice sewing on a scrap piece of fabric first to check your machine settings. Make sure your thread is the correct type.
The shorts don't fit: Double-check your measurements and make sure you've chosen the right size pattern. If the shorts are too tight, you may need to add seam allowance. If the shorts are too loose, you may need to take in the seams. Make a muslin first to check the fit and make adjustments to the pattern before cutting the final fabric. Review the pattern’s sizing chart and compare it to your measurements. Take your time to measure accurately.
Seam fraying: Fraying is common, especially with certain fabrics. If your seams are fraying, finish the raw edges with a serger, a zigzag stitch, or bias tape. Pre-wash your fabric before cutting, as this can often help prevent fraying. Check your stitch length. Smaller stitches can help prevent fraying.

Final Thoughts: Enjoy Your New PJ Shorts!

That's it, guys! You've made it through the entire PJ shorts sewing process. Give yourself a pat on the back! Hopefully, you now have a super comfy, custom-made pair of shorts perfect for lounging around the house or getting a good night's sleep. Remember that practice makes perfect, so don't be discouraged if your first pair isn't flawless. Enjoy the process of creating something with your own hands. Happy sewing!